Products / Renewable Energy Combustor (REC)
A cleaner furnace for your roaster or dryer.
The Renewable Energy Combustor (REC) is a complete biomass unit for poha, murmura, channa and dal roasters and dryers. It replaces a furnace’s uncontrolled, hand-set fuel and air with automatic feeding and air control, cutting fuel use and ending the black smoke.
10 to 20%
higher combustion efficiency
15 to 20%
fuel cost savings, assured by Steamax
No black smoke
uniform, complete combustion
Truly multifuel
sawdust, rice husk, wood chips, briquettes, cashew shell, pellets and Astillas
Same roaster. New heat source.
Illustration. The layout varies with each roaster.
Today
- 1A hopper, pipe and blower feed fuel in, but with no automation or control.
- 2Normal, uninsulated brick lets heat escape.
- 3Because feed and air are never matched, combustion is incomplete and black smoke goes up the stack.
With the REC
- 1The fuel blowing system is replaced with screw feeder that now feed fuel automatically, at a controlled rate.
- 2A multifuel renewable-energy-combustor burns it completely, behind closed fire and ash doors.
- 3Air control fans supply the right air to match, for clean burning.
- 4An ash settling chamber makes ash easy to remove.
- 5An electric panel and sensors keep it steady.
Traditional roaster furnaces waste fuel and smoke
Continuous roasters heat sand to 170 to 220°C, using gas or biomass such as sawdust, rice husk and wood. A traditional furnace already has a hopper, a pipe and a blower to move fuel in, but it is set and run by hand, not automated or controlled. Much of the fuel never becomes useful heat.
Feed and air are never matched
The blower runs at whatever rate the operator sets, with no automatic control and no sensors to adjust it. Too much or too little air at any moment means incomplete combustion.
Heat escapes through the walls
Most poha mill furnaces are built from ordinary bricks with no insulation, so heat leaks out instead of going into the roaster.
The result is smoke and higher cost
Incomplete combustion means black smoke, more fuel burned for the same heat, and pollution the neighbourhood can see.
How the REC works
The REC is designed for poha, murmura and roasted channa roasters. It burns fuel more efficiently than traditional furnaces and reduce fuel consumption.Â
1
Fuel feeds automatically
The fuel feeding system and blower now run on automatic control, at a steady rate, instead of manual control
2
Air is matched to it
An air control system gives the fuel the right air at every moment, for complete combustion.
3
The renewable-energy-combustor burns it
A true multifuel renewable-energy-combustor burns local biomass, pellets or Astillas efficiently.
4
Ash settles and comes out easily
An ash settling chamber collects it, and reduce the dust and ash escaping from the furnace.Â
5
A panel keeps watch
An electric panel with sensors holds temperature steady, producing better quality product and reducing wastage.Â
In every REC set
Combustor
Multifuel
Fuel feeding
Automatic
Air
Controlled
Controls
Panel and sensors
Ash
Settling chamber
Doors
Fire and ash doors
Every part, from motors to panels and blowers, is sourced in India.
What automation and control change
Matching fuel feed to air, all the time, is what a hand-run furnace can't do. That difference shows up in your fuel bill and in your product.
10 to 20% more efficient
Automatic control raises overall combustion efficiency by 10 to 20%, so less fuel is burned for the same heat.
15 to 20% assured saving
Steamax assures a 15% to 20% saving on your current fuel cost, on top of the efficiency gain.
A genuine multifuel system
Pellet burners and similar systems can't burn sawdust, rice husk, paddy husk, wood chips, briquettes or cashew shell. The REC does, often with no or minimal adjustment.
Better, more consistent product
Uniform heat and no pollution reaching the product improve roasting quality. Some customers fetch a higher price for the improved result.
Made in India
Motors, panels, blowers and wiring are all sourced in India, not imported low-cost parts.
Lifetime service support
Steamax stands behind every REC for its whole life, so your plant is never shut for want of support.
What could you save?
Steamax assures a 20 to 30% saving on your current fuel cost. Enter what you spend on fuel today for a rough idea of the yearly saving.
For the furnace under your roaster or dryer.
Estimated saving a year
âı 0
Enter your fuel bill
Based on the 20 to 30% fuel cost saving Steamax assures. Your exact saving depends on your old furnace, your fuel and your roaster.
Roasters already running on the REC
Results reported by plants that installed it, running successfully at multiple locations across India.
20 to 30%
lower fuel cost
Ghanshyamdas Harishchandra Poha Mill, Bilaspur
The plant eliminated black smoke after installing the REC and cut its fuel cost by 20 to 30%. The customer also reports satisfaction with Steamax's after-sales service and the installation of 4 REC systems.
25%
lower fuel cost
Tirupati Poha Industries, Bhatapara
The old furnace burned only kauda for roaster heating. With the REC, fuel feeding is now automatic, fuel cost is down 25%, and the black smoke has stopped completely.
Results are as reported by the plants. Your saving depends on your furnace, fuel and roaster.
It burns what is available near you
The REC is a true multifuel renewable-energy-combustor, unlike pellet burners and similar systems that can only take one kind of fuel. Most fuel changes need no or minimal adjustment.
Local biomass
Kauda, wood logs, wood chips, sawdust, rice husk, paddy husk, groundnut shells and other biomass from around your plant.
Pellets and briquettes
Feed smoothly through the automatic feeder.
Astillas
The Steamax biomass fuel with a high calorific value, ash below 3% and steady supply all year. See Astillas.
Two ways to fit the REC
Both include the automatic feeder, air control, multifuel renewable-energy-combustor, ash settling chamber, and fire and ash doors. Which one you need depends on your roaster.
REC Combustor (ST-REC01)
For roaster units that already have proper insulation on the sides and top, so the heat the REC makes has somewhere to stay.
REC Complete Set (ST-REC02)
Everything in ST-REC01, plus an insulated oven system to house the roaster, a top hood with doors and insulation, and additional inspection doors. Built for plants moving off a traditional, uninsulated furnace.
Made for poha, murmura, channa and dal roasters and namkeen fryers. If your furnace or process is different, tell us and we will customise a set.
Buy the REC, and let us supply the fuel
Steamax does more than supply the renewable-energy-combustor. Once you run on biomass, we can keep you supplied with clean fuel.
Buy the REC
A complete set, customised to your roaster or dryer, that you own and run.
How you pay
The set includes the renewable-energy-combustor, automatic feeding, air control, panel and sensors, ash chamber and doors.
Add Steamax fuel supply
We supply clean biomass fuel, including Astillas, delivered to your plant.
How you pay
You buy the fuel as you need it, delivered to your plant.
Questions about the REC
The Renewable Energy Combustor is a complete biomass combustion unit for roasters and dryers. It has a multifuel renewable-energy-combustor, automatic fuel feeding, air control, an ash settling chamber, fire and ash doors, and an electric panel with sensors.
Poha, murmura, channa, flaked rice, dal and pulse drying, and namkeen makers, mainly small and medium-scale food processing units. It is running at multiple locations across India.
Most traditional furnaces already have a hopper, a pipe and a blower to move fuel in, but it is set and run by hand, with no automation and no way to match it to the air supply. The REC automates and controls both the feed rate and the air, which is what stops the smoke and cuts the fuel use.
If your roaster already has proper insulation on the sides and top, the REC Combustor (ST-REC01) is enough. If you are moving off a traditional, uninsulated furnace, the REC Complete Set (ST-REC02) adds an insulated oven housing, a top hood and extra inspection doors. Send us your roaster details and we will confirm.
Local biomass such as wood logs, wood chips, sawdust, rice husk and paddy husk, plus pellets, briquettes, cashew shell and Astillas, often with no or minimal adjustment. Pellet burners and similar systems can't burn most of these. If you would rather not source fuel yourself, Steamax can supply Astillas.
Automatic feeding matched to controlled air burns the fuel completely, and plants report that the black smoke has stopped entirely. To hold particulate matter below 50 mg/Nm³ on biomass, add air pollution control such as a bag filter.
Steamax assures a 20 to 30% saving on your current fuel cost, on top of a 10 to 20% gain in combustion efficiency. Your own saving depends on your old furnace, your fuel and your roaster, so treat the estimate above as a guide.
Uniform heat and no pollution reaching the product improve the roast. Some Steamax customers have been able to fetch a higher price for the improved quality.
Every part is sourced in India, including motors, panels, blowers and wiring. Steamax also provides lifetime service support on every REC.
Yes. We can supply clean biomass fuel, including Astillas, delivered to your plant, so you can focus on making poha, murmura or channa.
Tell us about your roaster or dryer. We'll size the REC.
Share what you roast or dry, the size of your furnace and what it burns. We will come back with next steps for a site visit.
